Spirit Treadmill XT200 User Manual

OWNER’S MANUAL  
PLEASE CAREFULLY READ THIS ENTIRE MANUAL BEFORE  
OPERATING YOUR NEW TREADMILL!  
 
CONGRATULATIONS ON YOUR  
NEW TREADMILL AND WELCOME  
TO THE SPIRIT FAMILY!  
Thank you for your purchase of this quality treadmill from Spirit Manufacturing,  
Inc. Your new treadmill was manufactured by one of the leading fitness  
manufacturers in the world and is backed by one of the most comprehensive  
warranties available. Through your dealer, Spirit will do all we can to make your  
ownership experience as pleasant as possible for many years to come. The local  
dealership where you purchased this treadmill is your administrator for all Spirit  
warranty and service needs. Their responsibility is to provide you with the  
technical knowledge and service personnel to make your experience more  
informed and any difficulties easier to remedy.  
Please take a moment at this time to record the name of the dealer, their  
telephone number, and the date of purchase below to make any future, needed  
contact easy. We appreciate your support and we will always remember that you  
are the reason that we are in business. Please complete and mail your  
registration card today and enjoy your new treadmill.  
Yours in Health,  
Spirit Manufacturing, Inc.  
Name of Dealer______________________________________  
Telephone Number of Dealer___________________________  
Purchase Date_______________________________________  
Product Registration  
RECORD YOUR SERIAL NUMBER  
Please record the Serial Number of this fitness product in the space provided below.  
Serial Number_______________________________________  
REGISTER YOUR PURCHASE  
The self-addressed product registration card must be completed in full and returned to  
Spirit Manufacturing, Inc.  
XT200. / XT 600 / XT 800  
2
 
Important Safety Instructions  
WARNING - Read all instructions before using this appliance.  
DANGER - To reduce the risk of electric shock disconnect your Spirit treadmill  
from the electrical outlet prior to cleaning and/or service work.  
WARNING - To reduce the risk of burns, fire, electric shock, or injury to persons,  
install the treadmill on a flat level surface with access to a 120-volt, 20-amp  
grounded outlet.  
DO NOT USE AN EXTENSION CORD: DO NOT ATTEMPT TO DISABLE THE  
GROUNDED PLUG BY USING IMPROPER ADAPTERS, OR IN ANY WAY MODIFY  
THE CORD SET. A serious shock or fire hazard may result along with computer  
malfunctions. See Grounding Instructions, page 3.  
Do not operate treadmill on deeply padded, plush or shag carpet. Damage to both  
carpet and treadmill may result.  
Do not block the rear of the treadmill. Provide a minimum of 3 1/2 feet clearance  
between the rear of the treadmill and any fixed object.  
Keep children away from the treadmill. There are obvious pinch points and other  
caution areas that can cause harm.  
Keep hands away from all moving parts.  
Never operate the treadmill if it has a damaged cord or plug. If the treadmill is not  
working properly, call your dealer.  
Keep the cord away from heated surfaces.  
Do not operate where aerosol spray products are being used or where oxygen is  
being administered. Sparks from the motor may ignite a highly gaseous  
environment.  
Never drop or insert any object into any openings.  
Do not use outdoors.  
To disconnect, turn all controls to the off position, remove tether cord, then remove  
the plug from the outlet.  
Do not attempt to use your treadmill for any purpose other than for the purpose it is  
intended.  
The pulse sensors are not medical devices. Various factors, including the user’s  
movement, may affect the accuracy of heart rate readings. The pulse sensors are  
intended only as exercise aids in determining heart rate trends in general.  
Use handrails provided; they are for your safety.  
Wear proper shoes. High heels, dress shoes, sandals or bare feet are not suitable  
for use on your treadmill. Quality athletic shoes are recommended to avoid leg  
XT200. / XT 600 / XT 800  
3
 
fatigue.  
Remove tether cord after use to prevent unauthorized treadmill operation.  
SAVE THESE INSTRUCTIONS - THINK SAFETY!  
Important Electrical Information  
WARNING!  
NEVER use a ground fault circuit interrupt (GFCI) wall outlet with this treadmill.  
Route the power cord away from any moving part of the treadmill including the elevation  
mechanism and transport wheels.  
NEVER remove any cover without first disconnecting AC power.  
If voltage varies by ten percent (10%) or more, the performance of your treadmill may  
be affected. Such conditions are not covered under your warranty. If you suspect  
the voltage is low, contact your local power company or a licensed electrician for proper  
testing. See Diagnosis Guide, page 27.  
NEVER expose this treadmill to rain or moisture. This product is NOT designed for  
use outdoors, near a pool or spa, or in any other high humidity environment.  
Grounding Instructions  
This product must be grounded. If the treadmill should malfunction or breakdown,  
grounding provides a path of least resistance for electric current, reducing the risk of  
electric shock. This product is equipped with a cord having an equipment-grounding  
plug. The plug must be plugged into an appropriate outlet that is properly installed and  
grounded in accordance with all local codes and ordinances.  
DANGER - Improper connection of the equipment-grounding conductor can result  
in a risk of electric shock. Check with a qualified electrician or serviceman if you  
are in doubt as to whether the product is properly grounded. Do not modify the  
plug provided with the product if it will not fit the outlet, have a proper outlet  
installed by a qualified electrician.  
This product is for use on a nominal 120-volt circuit, and has a grounding plug that looks  
like the plug illustrated below. A temporary adapter that looks like the adapter illustrated  
below may be used to connect this plug to a 2-pole receptacle as shown below if a  
properly grounded outlet is not available. The temporary adapter should be used only  
until a properly grounded outlet (below) can be installed by a qualified electrician. The  
green colored rigid ear-lug, or the like, extending from the adapter, must be connected  
to a permanent ground such as a properly grounded outlet box cover. Whenever the  
adapter is used, it must be held in place by a metal screw.  
Adapter  
Grounded Outlet  
Tab of  
Grounding  
Screw  
Metal Screw  
XT200. / XT 600 / XT 800  
4
 
Grounded Outlet Box  
Grounding Pin  
NEVER operate this treadmill without reading and completely understanding the  
results of any operational change you request from the computer.  
Understand that changes in speed and incline do not occur immediately. Set your  
desired speed on the computer console and release the adjustment key. The  
computer will obey the command gradually.  
NEVER use your treadmill during an electrical storm. Surges may occur in your  
household power supply that could damage treadmill components.  
Use caution while participating in other activities while walking on your treadmill; such  
as watching television, reading, etc. These distractions may cause you to lose  
balance or stray from walking in the center of the belt; which may result in serious  
injury.  
NEVER mount or dismount the treadmill while the belt is moving. Spirit treadmills  
start with at a very low speed and it is unnecessary to straddle the belt during start up.  
Simply standing on the belt during slow acceleration is proper after you have learned  
to operate the unit.  
Always hold on to a handrail or hand bar while making control changes (incline,  
speed, etc.).  
Do not use excessive pressure on console control keys. They are precision set to  
function properly with little finger pressure. Pushing harder is not going to make the unit  
go faster or slower. If you feel the buttons are not functioning properly with normal  
pressure contact your Spirit dealer.  
Safety Tether Cord  
A safety tether cord is provided with this unit. It is a simple magnetic design that should  
be used at all times. It is for your safety should you fall or move too far back on the  
tread-belt.  
Pulling this safety tether cord will stop tread-belt movement.  
To Use:  
1. Place the magnet into position on the round metal portion of the console control head.  
Your treadmill will not start and operate without this. Removing the magnet also  
secures the treadmill from unauthorized use.  
2. Fasten the plastic clip onto your clothing securely to assure good holding power.  
Note: The magnet has strong enough power to minimize accidental, unexpected  
stopping. The clip should be attached securely to make certain it does not come off. Be  
familiar with its function and limitations. The treadmill will stop, depending on speed,  
with a one to two step coast anytime the magnet is pulled off the console. Use the red  
Stop / Pause switch in normal operation.  
XT200. / XT 600 / XT 800  
5
 
XT200. / XT 600 / XT 800  
6
 
Assembly Instructions (XT200 / XT600)  
XT200. / XT 600 / XT 800  
7
 
ASSEMBLY PACK CHECK LIST (XT200 /XT600)  
(8 pcs) 5/16" x 15m/m Button Head Socket Screw  
(4 pcs) 5/16" x 2" Button Head Socket Screw  
(4 pcs) 8 x 23 x 1.5T Curve Washer  
(2 pcs) 5/16" x 2-3/4" Button Head Socket Screw  
(2 pcs) 5/16" x 1-1/2" Button Head Socket Screw  
(4 pcs) 8 x 23 x 1.5T Flat Washer  
(6 pcs) 3.5x38 m/m Self Tapping Screw  
(1pc) Safety Key  
(1 pc) Deck / Belt Lubricant  
(1 pc) Combination M5 Allen Wrench & Screwdriver  
(1 pc) M6 Allen Wrench  
Assembly (XT200 /XT600)  
Unpack the treadmill and locate the hardware pack. The hardware pack is separated into:  
one section containing tools and four sections labeled steps 1-4 which contain the hardware  
needed for assembly of each step. The assembly steps below are numbered one through  
four and correspond to the hardware in the numbered sections of the hardware pack.  
Remove only the hardware for the step you are currently assembling to avoid confusion and  
mix-ups.  
STEP 1  
1. Take the Left and Right upright tubes and slip the upright covers onto the tubes  
(observe the cover orientation is correct). Connect the Middle Console Cable that  
exits from the bottom of the right upright tube with the lower Console Cable. Install  
the Left and Right (L & R) Uprights into the Left and Right Receiving Tubes. Be  
careful not to pinch the wire when installing the upright.  
2. Install and hand tighten the 2pcs of 3/8” x 2” Button Head Socket Screw and 2pcs of  
3/8” split washer into the top hole on the sides of the L & R tubes. Then install and  
hand tighten the 6pcs of 5/16”x 5/8” Button Head Socket Screw in the remaining  
holes on the sides and front of the L & R tubes. Do not tighten these screws until  
assembly is complete.  
XT200. / XT 600 / XT 800  
8
 
STEP 2  
1. Mount the L&R Handle bars onto Handle bar mounting plates at the top of the  
upright tubes with 4pcs of 5/16” x 2” Button Head Socket Screw and 4pcs of curved  
washer. NOTE: The L&R handle bars are different. The Right handle bar has  
two wires and the switches on the handle bar say “Fast and Slow” while the  
Left handle bar switch says “Up and Down”.  
STEP 3  
1.Install the L & R inside console end caps onto the ends of the 1-1/4” X 2-3/8”  
console mounting tube. Ensure the end caps are oriented correctly and facing the  
correct direction (see diagram). Also ensure that the wiring is fed through the end  
caps.  
2. Place the console onto the L & R mounting brackets at the top of the upright tubes.  
Then install and hand tighten the 2 pcs. of 5/16” x 2-3/4” Hex Head Screw and flat  
washers through the hole in the top of the 1-1/4” X 2-3/8” console mounting tube and  
the 2 pcs. Of 5/16” x 1-1/2” Button Head Socket Screw and flat washers through the  
hole in the front of the 1-1/4” X 2-3/8” console mounting tube.  
3. Connect all of the connectors from the console to the mating connectors at the top of  
the upright tubes. There should be three connectors on the right side and one  
connector on the left side.  
4. Install the outside pieces of the console end caps with 6pcs of 3.5mm x 25mm  
Phillips head Screw. (Be careful, don’t cut the wires.)  
STEP 4  
1. Tighten all the screws securely from the previous steps.  
2. The mounting screws for the Upright covers are screwed into the base of the  
treadmill. You must remove these first. Install the 6pcs of 3.5mm x 25mm Phillips  
head Screw into the upright covers.  
XT200. / XT 600 / XT 800  
9
 
Assembly Instructions (XT800)  
XT200. / XT 600 / XT 800  
10  
 
ASSEMBLY PACK CHECK LIST (XT800)  
(2 pcs) 3/8" x 2" Button Head Socket Screw  
(10 pcs) 5/16" x 15m/m Button Head Socket Screw  
(2 pcs) 3/8" x 2T Spring Washer  
(4 pcs) 5/16" x 2" Button Head Socket Screw  
(2 pcs) 5/16" x 2-3/4" Hex Head Screw  
(2 pcs) 5/16" x 1-1/2" Button Head Socket Screw  
(4 pcs) 8 x 23 x 1.5T Flat Washer  
(8 pcs) 8 x 23 x 1.5T Curve Washer  
(4 pcs) 5/16" x 1-3/4" Button Head Socket Screw  
(4 pcs) M5 Iron Plate Nut  
(2 pcs) 5x16 m/m Tapping Screw  
(6 pcs) 5 x 16 m/m Tapping Screw  
(6 pcs) 3.5x38 m/m Self Tapping Screw  
(1pc) Safety Key  
(1 pc) Deck / Belt Lubricant  
(1 pc) Combination M5 Allen Wrench & Screwdriver  
(1 pc) M6 Allen Wrench  
(1 pc) 12m/m Wrench  
Assembly (XT800)  
Unpack the XT800 and locate the hardware pack. The hardware pack is separated into:  
one section containing tools and four sections labeled steps 1- 4 which contain the  
hardware needed for assembly of each step. The assembly steps below are numbered one  
through four and correspond to the hardware in the numbered sections of the hardware  
pack. Remove only the hardware for the step you are currently assembling to avoid  
confusion and mix-ups.  
STEP 1  
1 Take the Right upright tube and connect the Middle Console Cable that exits from  
the bottom of the tube, with the lower Console Cable. Install the Left and Right (L &  
R) Uprights into the Left and Right Receiving Tubes. Be careful not to pinch the  
wire when installing the upright.  
2 Install and hand tighten the 2pcs of 3/8” x 2” Button Head Socket Screw and 2pcs of  
3/8” split washer into the top hole on the sides of the L & R tubes. Then install and  
hand tighten the 6pcs of 5/16”x 15mm Button Head Socket Screw in the remaining  
holes on the sides and front of the L & R tubes. Do not tighten these screws until  
assembly is complete.  
XT200. / XT 600 / XT 800  
11  
 
STEP 2  
1. Install the L & R inside console end caps onto the ends of the 1-1/4” X 2-3/8”  
console mounting tube. Ensure the end caps are oriented correctly and facing the  
correct direction (see diagram). Also ensure that the wiring is fed through the end  
caps.  
2. Place the console onto the L & R mounting brackets at the top of the upright tubes.  
Then install and hand tighten the 2 pcs. of 5/16” x 2-3/4” Hex Head Screw and flat  
washers through the hole in the top of the 1-1/4” X 2-3/8” console mounting tube  
and the 2 pcs. Of 5/16” x 1-1/2” Button Head Socket Screw and flat washers through  
the hole in the front of the 1-1/4” X 2-3/8” console mounting tube  
3. Mount the L&R Handle bars onto Handle bar mounting plates at the top of the  
upright tubes with 4pcs of 5/16” x 2” Button Head Socket Screw and 4pcs of curved  
washer. NOTE: The L&R handle bars are different. The Right handle bar has  
two wires and the switches on the handle bar say “Fast and Slow” while the  
Left handle bar say “Up and Down”.  
STEP 3  
1. Install Hand pulse Bar onto the inside of the Left and Right upright tubes with 4pcs  
of 5/16” x 1-3/4” Button Head Socket Screw and 4pcs of curved washer (hand  
tighten only). Carefully feed the wires on the sides into the center hole in the  
upright and snake them out of the top of the uprights.  
2. Install the cross bar into the Left and Right uprights with 4pcs of 5/16” x 5/8” Button  
Head Socket Screw.  
3. Tighten all the screws installed in steps 1-3 above.  
STEP 4  
4. Connect all of the connectors from the console to the mating connectors at the top  
of the upright tubes. There should be 4 connectors on the right side and two  
connectors on the left side.  
5. Put the 4pcs of Tinnerman clip fastener onto the sides of the motor cover. There  
are two places for the clips on either side of the motor cover that look like an  
upside down “U”. They are located on the small lip on the side of the motor cover.  
Install the L&R motor cover end caps with 2pcs of 5mm x 16mm self tapping screw  
and 6pcs of 5mm x 16mm self tapping Screw.  
6. Install the outside pieces of the console end caps with 6pcs of 3.5mm x 25mm  
Button Head Socket Screw. (Be careful, don’t cut the wires.)  
7. Attach the accessory tray onto the cross bar.  
XT200. / XT 600 / XT 800  
12  
 
                    
                    
XT200 / XT600 Folding Instructions  
Do not attempt to move the unit unless it is in the folded and locked position. Be sure the  
power cord is secured to avoid possible damage. Use both handrails to maneuver the unit  
to the desired position.  
To Fold The Treadmill:  
Make certain the treadmill is at minimum incline. Lift the treadmill running deck until it  
is secured by the locking telescoping tube assembly in center back of base.  
To Unfold The Treadmill:  
Apply slight forward pressure* on the treadmill running deck with one hand. Pull down on  
the unlocking lever and slowly lower the running deck to the floor. The deck will lower  
unassisted when it reaches about waist high.  
*At the rear roller area to relieve pressure on the locking system.  
Transport  
XT200 / XT600  
The treadmill is equipped with four transport wheels which are engaged when the treadmill  
is folded. After folding simply roll the treadmill away.  
XT800  
Carefully lift the treadmill at the rear roller area, grasping the two side end caps, and roll  
the treadmill away.  
XT200. / XT 600 / XT 800  
13  
 
XT200. / XT 600 / XT 800  
14  
 

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